EQUIPMENT

During the whole period of our work we established contacts with many pellet frying equipment producers from abroad. Owing to this fact, we are able to give informational assistance in frying lines acquisition to companies planning to enter this business or to modernize their equipment. From among domestically produced designing we recommend to use technological equipment set of Ø12 ÊÏÝ1 trade mark.

Performance specifications of the equipment:

Output, kg/hour: 100 Total installed capcity, kilowatt: 40,8 Including electric heaters, kilowatt: 36 Capacity of frying oven by seed-oil, liters: 100-120 Frying temperature, oÑ: 175-200 Frying time, second: 5-15 Compressed air consumption, m3/minute: 0,03 Water consumption for sanitization, liters: 300 Overall dimensions, mm: length — 14000; width — 2800; height — 2200 Maintenance staff: 3rd class operator — 2 persons, 4th class operator: 1 person.

Output, kg/hour: 150 Total installed capcity, kilowatt: 42,8 Including electric heaters, kilowatt: 36 Capacity of frying oven by seed-oil, liters: 150-180 Frying temperature, oÑ: 185-200 Frying time, second: 5-15 Compressed air consumption, m3/minute: 0,03 Water consumption for sanitization, liters: 450 Overall dimensions, mm: length — 14620; width — 3300; height — 2200 Maintenance staff: 3rd class operator — 2 persons, 4th class operator: 1 person.

General view of a line

Pellet frying equipment set consists of following major components: vibrobunker, batcher, frying oven, oil tank, 2 cooling devices, flavouring machine.

Pellet frying process consists as follows: pellet is loaded into vibrobunker (picture 1), and by means of batcher (picture 2) it is directed into frying oven (picture 3).

Pic.2  Batcher

Pic.3  Frying oven

Pic.4  Oil tank

Fried product is unloaded from oven into cooling device (picture 5) for cooling and oil draining, whereupon it is delivered to flavouring machine (picture 6) for dosage and proportional adding of flavor additives. Next, finished product passes through specific cooling device (picture 7) for final cooling and is directed to its packaging.

Pic.5  Cooling device

Pic.6  Flavouring machine

Pic.7  Extra cooling device